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P Rajesh

P Rajesh is a trained JIPM-S-TPM Instructor & Facilitator providing training and consultancy on TPM to Tata Motors Ltd, TTK LIG Ltd, Kirloskar Oil Engines Ltd, Gabriel India Ltd, Sterling Tools Ltd etc.

He is a Mechanical Engineer from Crescent Engineering College and passed out of College of Engineering Guindy, Anna University, with distinction in ME (Thermal Sciences).

He has 6 years experience with the Energy Management Cell of CII in training, consultancy and monitoring implementation of Energy Conservation projects in many companies covering cement, steel, Engineering, leather, pulp and paper, foundry, pharmaceuticals and chemical Industries.

He visited Italy to study the Energy conservation methodologies being adopted in buildings and public utilities such as power generation and combined power and heat distribution systems under an Italian Project. He presented many papers on Energy Conservation at many forums such as PCRA, IIT etc for increasing the spread Energy conservation in Indian Industry.

As Head of CII Italy office in Milan, for 2 years, was responsible for the promotion of business relations between the two countries. He was instrumental in signing of MoU between CII and Federacchai (Federation of Iron and Steel Industry in Italy) for exchange of information and details on this sector between Indian and Italian Industry.

During his tenure as Head of CII Kerala State Office, successfully organized “Source India 2001 which was a unique programme in Kerala showcasing Kerala Industry through Exhibition and knowledge sharing through seminar.

He has over 6 years experience in training; consultancy and operation of TPM Club India and has presented many papers on Total Productive Maintenance. He is presently based at the CII’s Center of Excellence at Bangalore CII Institute of Quality.

Publications:

Co-authored books :

  • Jishu Hozen (Autonomous Maintenance)
  • Keikaku Hozen (Planned Maintenance)
  • Energy consumption norms in Foundry 
  • Energy consumption norms in mini steel industry

Reports:

  • Evaluating the progress of TPM activities
  • Technical tips for energy conservation in foundry Industry

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Mr Abdul Wadood

Principal Counsellor TPM Club India
Confederation of Indian Industry

Mr. Abdul Wadood is an Electrical Engineer from BIT Sindri, Dhanbad. He has worked in Tata Steel, Bearings Division for 17 years in different capacities. He is a trained JIPM-TPM Instructor by Japan Institute of Plant Maintenance, Japan and was responsible for implementation of TPM at this company which successfully challenged the TPM Excellence Award during the year 2004. He has also gone through several Management & Technical training from various institutes in India and abroad e.g. XLRI, IIT, IRCA, AOTS & JICA.

His paper on TPM Implementation was presented in 34th Conference on Computers and Industrial Engineering, San Francisco, during November 14 16, 2004

He is working as Principal Counsellor TPM in TPM Club India, and is providing training & consultancy to various companies e.g. Tata Motors, Hero MotoCops Ltd, Munjal Showa Ltd, SKF India Ltd, Sona Koyo Steering System Ltd, Sona Somic Lamforder Ltd, Delphi TVS, Fedral Mugalm, Jindal SAW, Escorts, APM Terminals etc. He was also associated with the companies like Apollo Tyres, Caparo Maruti, Eicher Motors, Hero Motors, Maruti Suzuki, Mico Bosch, Munjal Kiriu, Omax Auto, Pranjape Autocast, Samtel Colors, Samcor Glass, Sanden Vikas, TAFE Motors, Uma Precision, etc for TPM consultancy since 2004 onwards.

Sona Koyo Stearing System Ltd, Munjal Showa Ltd, JK Tyres, Sona Somic Lamforder Ltd and Hero MotoCops Ltd successfully challenged the TPM Excellence Award from JIPM, Japan under his guidance.

He is an Assessor of Business Excellence Award, TPM Health Checkup and has worked in VLFM program, Breakthrough Management and Disruptive Innovation programs.

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S Srinivasan

Senior Consultant TPM Club India, Confederation of Indian Industry

S Srinivasan is a mechanical Engineer with 36 years of Industrial experience; and spent 31 years with M/s Sundram Fasteners, TVS Group Company. Where, he is a part of various functions like Planning, Designing, Manufacturing, Business System and Strategies and headed TPM Secretariat.

He underwent training in Business Process Re-Engineering Programme by M/s Lucas Engineering Systems UK and TPM Instructors Course conducted by Japan Institute of Plant Maintenance, Tokyo.

He was the coordinator for TPM Implementation activities in Sundram Fasteners Ltd at Padi Chennai, Krishnapuram Madurai and Pondicherry Plants. He extended TPM consultation to Autolec Industry at Gummidipoondy, Chennai which was taken over by M/s Sundram Fasteners Ltd.

He has delivered many guest lectures on different aspects of TPM, organized at different centers across India by CII & TPM Club India. He is one of the Lead Faculty for TPM Facilitators Course

His paper on TPM PM Analysis at Quality convention by Quimpro college won the first prize - TATA STEEL Trophy in the year 2001.

He is working with TPM Club India since the year 2003, and his present designation is Senior Consultant - TPM.

He is currently providing training & consultancy to

  • Godrej Industries IP Division, Interiio Division, Locks Division, Material Handling Equipment Division, Security Solution Division Vikroli, Mumbai,
  • TATA Motors Ltd Pantnagar & Jamshedpur,
  • Endurance Technology Shock Absorber Division, Clutch Assembly Division, LPDC and Machining Division Aurangabad,
  • Minda Industriy Switch Division Pune, Pantnagar & Manesar,
  • Samco Metals Vellore, AG Industry Haridwar, Bajaj Auto Vendor Cluster
  • ABT Industry Pollachi, Coimbatore,
  • Hindustan Coco Cola Beverages Pvt Ltd Pirangud,
  • Kinetic Engineering Ahmed Nagar,
  • Winergy Drive Systems India (P) Ltd. Chennai
Under his Consultancy and Guidance period; Titan Time Products Goa, MRF Ltd Goa and MRF Arakkonam have successfully challenged the TPM Excellence Award from JIPM, Japan.

He authored TPM Books on Jishu Hozen, Planned Maintenance and Quality Maintenance and published by CII TPM Club India.

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Samir Adhikari

Mr Adhikari is working as Counsellor with CII TPM Club India and is providing Training and consultancy services on Total Productive Maintenance. He is a trained TPM Instructor from JIPM-S, Tokyo and has been working with companies assisting them in the areas of Total Productive Maintenance.

He was the main coordinator for implementing TPM at Vikram Cement, which was the first Indian company to receive the coveted Award for TPM Excellence from Japan Institute of Plant Maintenance.

He has very rich experience in implementing TPM in Process Industry and has worked with some international companies outside India as well.

He is an Engineer from IIT-Kharagpur and has completed ME in Control System.

Apart from TPM, he also has wide exposure on ISO 9000, ISO 14000, OHSAS 1800, Juran’s Continuous Quality Improvement Methodology, Six sigma and TOC (Theory of Constraints).

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Mahendra Prasad

Senior Consultant TPM Club India, Confederation of Indian Industry

An Engg. Graduate of 1966 having a total experience of more than 45 years in various industries as under:

  • 2 Years in SAIL (Rourkela Steel Plant)

  • 5 Years in SAIL(Rourkela Fertiliser Plant)

  • 10 Years in IFFCO ( Ahmedabad & Allahabad )

  • 10 Years in Indo Gulf Fertilisers, Jagdishpur

  • 7 Years in Alexandria Carbon Black ,Egypt

  • 1 1/2 Years in Pan Century Oleo Chemicals, Malaysia

  • 18 years association with TPM implementation and auditing

The above experiences are in the various fields as under:

  • Experience in conceptualization to erection, testing and commissioning of equipments in modern large sized fertiliser/chemical complex including efficient maintenance management, de-bottlenecking/trouble shooting, improvements, vendor developments, manpower rationalization, import substitution and cost reduction measures.

  • Experience in implementation and administration of ISO-9000, QS-9000, ISO-14000 and OHSAS-18000 as Mangement Representative in Alexandria Carbon, Egypt.

Mr Prasad is certified TPM Instructor from JIPM, Japan and has attended TPM World Conference in London in 1998 and attended TPM World Conference in Yokohama(Japan) in 1999.Since 2003 he is with CII TPM Club India providing TPM consultancy and auditing services.

He was the TPM Co-ordinator for TPM implementation in Alexandaria Carbon Black Co. in Egypt from 1995-1999 under the guidance of Sueo Yamaguchi San and received TPM excellence award in 1999. This company was the first in whole of African Continent to receive TPM Excellence Award and TPM implementation for consistency award from 1999-2001 under the guidance of Yoshio Egami San

Presently he is providing training and Consultancy service to Apcotex Industries Ltd, Arisht Spinning Mills, Indian Oil Corporation Ltd (07 Refineries), Vardhman Spinning & General Mills.

Under his guidance the following IOCL Refinieries have successfully challenged and received the TPM Excellence Award from JIPM, Japan:

  1. Barauni Refinery
  2. Guwahati Refinery
  3. Haldia Refinery

Other Refineries are also likely to get TPM excellence award shortly.

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S Narasimhan

Counsellor - TPM
CII Institute of Quality

Narasimhan a man of versatile interests and credits is a MBA Graduate from Annamalai University. Having about 22 years of industrial experience, he has worked with welding major Advani. He was headed System Department at TANFAC (an Aditya Vikram Birla Group Company). The main function of System Department was to integrate TPM, TQM, WCM, ISO 9001-2000 and ISO 14001- 1996 to bring all in one fold to make use of the end users for easy implementation. He has implemented TPM and his credit weighed more in getting TPM Excellence Award 1st Category and visited to Japan to receive the Award in 1999 and he has also implemented and won the TPM Consistency Award Category in 2002 for TANFAC, being the first fluorine company in the world to get awarded. He has headed various sections like Materials, MIS, Sales & Logistics while practicing TPM at TANFAC.

As a man of dynamism, he was very much noted for voluble and numerous kaizens (improvements and innovations) which he made it as a hobby. He was very much instrumental in making people at TANFAC to imbibe the concept of TPM and made them to take responsibilities at their will. He has developed a new visual management-controlling program for Inventory Management both in computer and field, which helps in controlling cost and effort.

He has provided TPM consultancy services to M/s Shriram Fertilizers and Chemicals, Kota, SRF Carbide & PVC Industries, IOCL, Panipet and Gomti Sugar Works, UP through CII-TPM Club India.

The companies which are trained by him and solving their problems while implementing TPM are Dr. Reddy’s Lab, Hyderabad, Brakes India Ltd, Chennai, Jindal Stripes Ltd, Haryana, Regional Testing Centre (SR), Ministry of Industry, Government of India, Chennai, Lucas TVS, HLL, TTK-LIG, and Chennai Petroleum Corporation Ltd.

He worked as Coordinator for Aditya Birla Group companies for TPM and WCM implementation. M/s Grasim Industries Ltd, Nagda, Indian Rayon, Veraval and Bihar Caustics Ltd, Jarthand. Under his guidance so far 23 MBA students of various Universities have successfully completed their projects. He has presented papers on various subjects in National and other conferences conducted by CII-TPM Club India, NPC, ICMA, RTC-SR and A.V.Birla Group companies.

At present he is with CII Institute of Quality as Counsellor - TPM to promote TPM concepts across the country.

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P.M.Janagiraman

Senior Counsellor TPM Club India, Confederation of Indian Industry

P.M.Janagiraman is having 23 years of Industrial experience.

15 years with TTK LIG LIMITED. He was the TPM Secretariat and also headed Manufacturing. As TPM Secretariat, he was the coordinator for TPM Implementation activities in TTK LIG Ltd, VIRUDHUNAGAR. He extended TPM implementation in Pondicherry plant as a vertical startup plant. Virudhnagar Plant successfully challenged 3 levels of award during his period as the TPM Secretariat.

He has delivered many guest lectures on different aspects of TPM organized at different centers across India by CII - TPM Club India.

He has won the Global Innovation Award by SSL International London U.K in 2004. He is the recipient of JIPM TPM Consistency award for TTK LIG limited for the year 2005.

He has worked for MRF Tyres in Pondicherry plant as TPM coordinator. He also has worked with MM Forgings Padappai Plant and coordinated the TPM activities in all the three plants.

Presently he is working with TPM Club India, CII as Senior Counsellor - TPM.

He has rich knowledge of TPM Subject as well as implementation of the same for over 14 years.

He is presently providing consultancy to

  1. Wheel India Limited, Padi
  2. Carborundum Universal 4 Plants (Chennai,Hosur,MM Nagar and Sriperumbadur)
  3. Delphi TVS Oragadam Plant
  4. Hyderabad Industries Ltd, 5 Plants (Hydrabad, Vijayawada,Chennai,Faridabad and Wada)
  5. Pidilite Industries Ltd, 4 Plants (Mahad, Taloja and Gujarat)
  6. Raychem RPG Ltd, 3 plants (Vasai, Kaman and Chakan)
  7. Sterlite Industries Limited, Tuticorin.
  8. Fenner India Limted 2 Plants.(Hydrabad and Madurai)
Apart from regular consultancy on TPM, he is also giving special consultancy for the companies going for the JIPM award.

He also conducts both in house and open training programmes and work shops on TPM practices.

He has introduced the following new Products in TPM Training.
  1. Step 4 of JH implementation.
  2. Development Management.
  3. Makigami Analysis.
Under his consultancy, three of his companies have won the TPM Excellence award in the year 2010.

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S Yuvaraj

Senior Counsellor TPM Club India, Confederation of Indian Industry

Yuvaraj is a trained JIPM-TPM Facilitator providing training and counselling services to many Indian companies on the TPM Methodology.

His counseling services cover many Automobile ancillaries (polymers, aluminum, castings, assembly, forging, machining, etc.), Machine tool manufacturers (machining, steel castings, etc.), Pharmaceutical, Food and textile industries.

His services has resulted in companies achieving excellent results in the form of improved People knowledge and cultural transformation along with remarkable growth in P, Q, C, D, S, M. The overall business growth achieved has been appreciated by the top management of the companies and who are in the journey of challenging JIPM TPM Excellence award from 2011 onwards.

He has wide exposure on TPM 8 pillars & various tools. He is also exposed to Process Mapping, British Safety Council Five star HSE Mgt., TQM, ISO, TS 16949, Lean Mfg., Business Excellence, VA/VE, Break through Management, Kano Model, etc..

He has been instrumental in developing many training modules on TPM subjects.

Apart from TPM services his support to industries includes Business excellence assessment, VSME & SME development programs, providing guidance and support to budding entrepreneurs through BYST, He is an accredited mentor in BYST certified by CITY & GUILDS- LONDON.

Some of the companies benefitted by his support TATA Auto stampings & Assemblies Ltd., Mahindra Intertrade ltd, COCO COLA, Kinetic Engineering, Wheels India Ltd(TVS), Uni Products ltd (textile processing ind.) , Tasty Bites (Food Products) Sterling tools Ltd, Neepaz Forge (Adhunik group), Harsha Engineers Ltd, Batliboi machine tools ltd, TTK Prestige ltd, M/S Wanbury Ltd (Pharmaceuticals), Varroc (Polymers& Engineering), Jayhind Industries (Unit of Force motors), TATA Motors (Nano plant), TATA Motors (PCBU), Kirlosker Ferrous ltd, Yutaka Auto Parts Ltd, etc..

He is a Mechanical Engineer with over all 21 years experience in working with industries such as South India Viscose Limited, Balmer Lawry Freight Containers Limited, Tube Products of India (Murugappa Group) and having exposure in different functions such as Maintenance, Production, Manufacturing, Production Engineering, Project Management. He has been to South Korea, Japan, Singapore, Hongkong, for special project assignments.

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Ranjit Bhandari

Counsellor TPM Club India, Confederation of Indian Industry

Ranjit Bhandari is a TPM Facilitator trained on the JIPM - TPM Methodology and is providing training and counseling services to Indian companies over the last 7 years. Some of the companies supported by hin include, Sona Koyo, Munjal Showa, Hero Honda Motors Ltd., Omax Ltd., Federal Mogul Goetze Ltd., Patiala and many others. He was also a co-faculty for a diagnostic assignment for TPM implementation and training to an Egyptian Company. In addition to this, he was also a faculty for TPM training programmes at leading companies like Tata Motors Ltd (Nano Plant), Tata Motors Ltd. (Pant Nagar Plant) and Wheels India Ltd. He is presently providing consultancy to QH Talbros, Wheels India Ltd and Mahle - Indore (2 Units).

He is also a certified Lean Manufacturing Facilitator by JMAC Japan. He has conducted in-house training programmes on Value Steam Mapping in companies and was instrumental in developing training programmes and courses.

Apart from providing consultancy services, he is also looking after the operations of TPM Club India & Lean Mfg. Services operation from Delhi.

Prior to joining CII, he has an industry experience of 8 years in different departments such as Production, Quality, etc.

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A G Krishnan

Consultant TPM Club India, Confederation of Indian Industry

Mr. A G Krishnan is a graduate Engineer in Electronics & communication Engg. He has 32 years of experience in Process, manufacturing & assembly industries. He has 15 years of association with Hitachi ltd, Japan & obtained training in Manufacturing, Quality assurance & Design from them.

He has 25 years of exposure in process & 7 years in assembly industries. He is a Six Sigma Black belt . He has conducted 2 industrial audits for RBNQA as Examiner (process expert). He has conducted 9 vendor audits in China and has cross country exposure to Malaysia, Singapore, China, UK, Germany, Poland, Iran, Japan, Hong Kong & Indonesia.

He has worked in manufacturing and process function (16 Years), Quality Assurance (9years), Design (2 Years),TPM, TQM & Business excellence (7 Years).

He received the following trainings.
At Hitachi ltd, Japan, for Manufacturing, process control, Quality Assurance and Design.
At Edwards High Vacuum, UK for Vacuum systems & techniques
At JVC ltd, Thailand for Color Television assembly.
From Qimpro college, Mumbai for Six sigma Black Belt , ASQI .

His exposure to TPM started in 1986 with Hitachi ltd introduced the concept of machine operator maintain the machine. This concept has resulted in achieving high machine availability in the sealing process (99.85% monthly average) . He has Total exposure to JIPM,s TPM methodology. As head of TPM secretariat at M/S Ispat Industries ltd, Nagpur plant, he has driven the movement for JIPM,s Consistency of Excellence award and company received the award in 2008. He has implemented 8 TPM pillars in all depts.(manufacturing & manufacturing support) in the factory . He has hands on knowledge in all 8 TPM pillar training, 5S in Office and manufacturing areas, Pillar step performance audits (Gemba audits).

He has proficiency in many languages such as English, Gujarati, Hindi, Kannada, , Malayalam , Punjabi ,Tamil & Telugu.

He joined TPM Club India in April 2011. He is currently providing training & consultancy to Jindal Saw, Trident Ltd.

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K.D. Saravanan

Counsellor - TPM Club India, Confederation of Indian Industry - Institute of Quality

Saravanan has Bachelors degree in Engineering Technology from BITS Pilani Rajasthan. He also has Diploma in TPM, Diploma in Supervisor technique and pursuing MS (Manufacturing management). He has gained experience of more than 17 years from various industry across World.

He has started his career with TVS Sundaram Brake Linings Limited and worked in Project, Engineering, Production, Maintenance, TPM and TQM department from 1994 to 2004. Where TPM, TQM and Lean being deployed religiously. It is first Indian friction material manufacturer to bag Deming award. It is first Indian company to bring the Lean concept in shop floor. Guided and trained by world senior consultants Mr.Tom Luyster, Tsuda san and Yamguchi san for deployment of Lean, TQM and TPM respectively at the shop floor. In this period total factory turned into high productivity factory. During this tenure, he was also deployed in M/s Sanghsin brakes at South Korea for technology transfer and reverse engineering for plant development. Transformed many U-lines in to model line, in Chennai and Madurai.

Then he has joined M/s Global Steel Holdings Limited as Sr Expert for the operations at Bulgaria, Libya and Nigeria. Responsible for deployment of TPM and Six Sigma for turnaround of operation from Feb-2004 to Jun-2007.

At SKF India Limited, as Head of Manufacturing Excellence ETW Business at Bangalore, he was responsible for deployment of TPM and Manufacturing Excellence in Bearing factory and Sealing factory from Jul-2007 to Aug-2010. During this period he was working along with SKF group companies for developing Manufacturing Excellence model and Lean simulation workshop.

Before joining CII Institute of Quality, Saravanan was with Ispat Industries Limited for deployment of TPM & Sustainability excellence from Sep-2010 to Mar-2011, through TS

He joined CII Institute of Quality in April-2011 as Counsellor TPM, Saravanan is part of the team which is providing TPM consultancy and training.

Apart from TPM, TQM and Lean, Saravanan is also a qualified Assessor for CII-EXIM Bank Award for Business Excellence and will be involving in the assessment of organisations based on the EFQM Model.

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Mr. L. Ganapathy Subramanian

Mr. L. Ganapathy Subramanian providing Consultancy Services to Trident Group of companies on TPM in Punjab. Conducting various Training programs in TPM deployment, 8 Pillar implementation, 5s etc to various industries Like HLL life care, etc.

He was Part of the team which has obtained excellence and consistency award for TTK LIG limited Group of companies and hands on experience of 10 years in TPM implementation. He was also coordinator for TPM implementation in new plants. Key person for obtaining various Quality standards like USFDA, ISO 13485:2003, OHSAS 18001:2007, ISO 14001:2004 in TTK-LIG group of companies.

He is certified trainer from Indian Society for Training & development and a Lead auditor for ISO 9001:2008. He was corporate Trainer & auditor for TTK-LIG group of companies. He has also worked in managerial position in Technical and R & D functions. He was part of process development where he was exposed to process & equipment validations and also implementation of statistical process control functions.

Having 21 years of Industrial experience. He worked as Head of various processes of manufacturing of medical device. He was head of Quality control functions for 8 years in TTK-LIG group of companies. He headed secondary operations on both synthetic and natural condom manufacturing. He also worked as Supplier Quality Manager & Auditor for inward Quality improvement.

Area Of Expertise :

Training, Implementation, Auditing of TPM, Quality management system, 5s Quality Circle etc

Educational Qualifications :

  • Master of Business Administration from Bharathidasan University.
  • Master of Labor Management from Madurai Kamarajar University.
  • Diploma in Training and Development from Indian society for Training & Development.
  • Diploma in Quality control Management from National Institute of Industrial Research and Development.

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Chairman

Advisor

Board Members

Counsellor 's Profile
- Rajesh Parim
- Abdul Wadood
- S Srinivasan
- Samir Adhikari
- M Prasad
- S Narasimhan
- P M Janagiraman
- S Yuvaraj
- Ranjit Bhandari
- A G Krishnan
- K D Saravanan
- L. G. Subramanian


TPM Kick-Off in
Balasore Alloys Ltd.

TPM Kick-Off in
Barauni Refinery

TPM Kick-Off in
Exide Industries Ltd., Hosur

TPM Kick-Off in
Sunflag Iron & Steel Co. Ltd., Bhandara

Best wishes from 
Mr Yoshio Egami San during Gontermann Peipers TPM Kick-Off

Dignitaries at the Dias: TPM Kick off at Gontermann Peipers (I) Ltd, Pailan, Kolkata
Oath taking by employees of Gontermann Peipers at TPM Kick-off

Coloring of left eye of “TPM DOLL” specially brought by Egami San from Japan signifying the TPM Kick Off event at Balasore Alloys

Mr. Egami at Hydraulic Station F/C IV &V of Balasore Alloys during the TPM Kick-off

Inauguration of TPM Gallery in Balasore Alloys by Mr. Egami San during the TPM Kick-off

“TPM OATH” taken by Balasore Alloys Employees lead by 
Director (Operations) during TPM Kick-off